{"id":2448,"date":"2026-03-03T13:02:16","date_gmt":"2026-03-03T13:02:16","guid":{"rendered":"https:\/\/winnersindustrial.com.br\/vale-vargem-grande-improves-the-quality-of-conveyor-belt-splices-with-power-light-double-action-roller\/"},"modified":"2026-04-06T12:55:49","modified_gmt":"2026-04-06T12:55:49","slug":"vale-vargem-grande-improves-the-quality-of-conveyor-belt-splices-with-power-light-double-action-roller","status":"publish","type":"post","link":"https:\/\/winnersindustrial.com.br\/en\/vale-vargem-grande-improves-the-quality-of-conveyor-belt-splices-with-power-light-double-action-roller\/","title":{"rendered":"Vale Vargem Grande improves the quality of conveyor belt splices with Power Light<sup>\u00ae<\/sup> Double Action Roller."},"content":{"rendered":"\n<p>At the Vargem Grande Complex, Vale&#8217;s Vulcanization team faced a recurring problem in the cold splicing process for textile conveyor belts: the excessive weight of the double action roller used for rolling the splices.<\/p>\n\n<p>The need to apply uniform pressure to ensure proper adhesion required high physical effort, creating ergonomic risks and compromising productivity and quality.<\/p>\n\n<p>The implemented solution was the adoption of the <strong>Power Light<sup>\u00ae<\/sup> Double Action Roller<\/strong>, manufactured from aluminum alloy.<\/p>\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n<h2 class=\"wp-block-heading\">Challenge: excessive weight and ergonomic risk in cold vulcanization<\/h2>\n\n<p>In the cold splicing process, the double action roller is used to:<\/p>\n\n<ul class=\"wp-block-list\">\n<li>Compress both ends of the belt<\/li>\n\n\n\n<li>Ensure proper adhesive bonding<\/li>\n\n\n\n<li>Eliminate air bubbles<\/li>\n\n\n\n<li>Ensure quality in splice closure<\/li>\n<\/ul>\n\n<div style=\"height:15px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n<p>However, the traditional steel model presented critical problems:<\/p>\n\n<ul class=\"wp-block-list\">\n<li>Excessive force during execution<\/li>\n\n\n\n<li>Risk of crushing and pinching<\/li>\n\n\n\n<li>Lower back pain<\/li>\n\n\n\n<li>Wrist pain<\/li>\n\n\n\n<li>Difficulty in transport<\/li>\n\n\n\n<li>Difficulty in handling<\/li>\n\n\n\n<li>Quality compromised by excessive weight<\/li>\n<\/ul>\n\n<p>In addition to the impact on employee health, there was direct interference in the standardization and quality of rolling.<\/p>\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n<h2 class=\"wp-block-heading\">Solution: Power Light<sup>\u00ae<\/sup> Double Action Roller in aluminum alloy<\/h2>\n\n<p>The proposed action was to replace the steel rollers with rollers manufactured from special aluminum alloy <\/p>\n\n<div style=\"height:15px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n<h3 class=\"wp-block-heading\">Comparison<\/h3>\n\n<div class=\"wp-block-columns has-background is-layout-flex wp-container-core-columns-is-layout-28f84493 wp-block-columns-is-layout-flex\" style=\"background-color:#fcb90066\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading has-text-align-center\"><strong>Traditional roller<\/strong><\/h2>\n\n\n\n<h4 class=\"wp-block-heading has-text-align-center\">Material: Steel<br\/>Weight: 9.2 kg<\/h4>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading has-text-align-center\"><strong>Power Light<sup>\u00ae<\/sup> Roller<\/strong><\/h2>\n\n\n\n<h4 class=\"wp-block-heading has-text-align-center\">Material: Aluminum alloy<br\/>Weight: 3.9 kg<\/h4>\n<\/div>\n<\/div>\n\n<div style=\"height:15px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n<p>After operational testing, the results were clear. With a 75% reduction in tool weight, the results were: <\/p>\n\n<div class=\"wp-block-columns has-luminous-vivid-amber-background-color has-background is-layout-flex wp-container-core-columns-is-layout-28f84493 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading has-text-align-center\"><strong>Risk<\/strong><br\/><strong>reduction<\/strong><\/h2>\n\n\n\n<p class=\"has-text-align-center\">Reduced risk of accidents during rolling<\/p>\n\n\n\n<p class=\"has-text-align-center\">Elimination of excessive effort in pulling and pushing<\/p>\n\n\n\n<p class=\"has-text-align-center\">Significant reduction<br\/>in muscle pain<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading has-text-align-center\"><strong>Ergonomic<br\/>improvement<\/strong><\/h2>\n\n\n\n<p class=\"has-text-align-center\">5.3 kg reduction<br\/>per tool<\/p>\n\n\n\n<p class=\"has-text-align-center\">Greater ease<br\/>in transport<\/p>\n\n\n\n<p class=\"has-text-align-center\">Better mobility for climbing and descending stairs in plants<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading has-text-align-center\"><strong>Higher quality<br\/>splices<\/strong><\/h2>\n\n\n\n<p class=\"has-text-align-center\">Greater pressure during rolling<\/p>\n\n\n\n<p class=\"has-text-align-center\">Better adhesion<\/p>\n\n\n\n<p class=\"has-text-align-center\">Greater quality assurance<\/p>\n\n\n\n<p class=\"has-text-align-center\">Reduction of failures<br\/>from air bubbles<\/p>\n<\/div>\n<\/div>\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n<h2 class=\"wp-block-heading\">Technical field validation<\/h2>\n\n<p>The product was tested by the Vulcanization team at the Vargem Grande Complex, involving supervisors, technicians, and specialized mechanics.<\/p>\n\n<p>All those involved technically approved the Power Light<sup>\u00ae<\/sup> Double Action Roller.<\/p>\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n<h2 class=\"wp-block-heading\">Why is the Power Light<sup>\u00ae<\/sup> Double Action Roller strategic for conveyor belt maintenance?<\/h2>\n\n<p>Because it simultaneously addresses three critical pillars:<\/p>\n\n<ul class=\"wp-block-list\">\n<li>Safety<\/li>\n\n\n\n<li>Splice quality<\/li>\n\n\n\n<li>Operational ergonomics<\/li>\n<\/ul>\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n<div class=\"wp-block-buttons is-layout-flex wp-block-buttons-is-layout-flex\" style=\"border-top-left-radius:0px;border-top-right-radius:0px;border-bottom-left-radius:0px;border-bottom-right-radius:0px\">\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link has-black-color has-text-color has-background has-link-color wp-element-button\" href=\"https:\/\/winnersindustrial.com.br\/en\/products\/#RoloPowerLight\" style=\"border-top-left-radius:0px;border-top-right-radius:0px;border-bottom-left-radius:0px;border-bottom-right-radius:0px;background-color:#fcc50c\" target=\"_blank\" rel=\"noreferrer noopener\">LEARN ABOUT THE TOOL<\/a><\/div>\n<\/div>\n\n<p><\/p>\n\n<p><\/p>\n\n<p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>At the Vargem Grande Complex, Vale&#8217;s Vulcanization team faced a recurring problem in the cold splicing process for textile conveyor belts: the excessive weight of the double action roller used for rolling the splices.<\/p>\n","protected":false},"author":1,"featured_media":2449,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-2448","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-nao-categorizado"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - 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